Throwing yourself into full-scale production without first using a prototype is like launching a rocket to the moon without any test flights or like performing a play on opening night without any rehearsals. Just like test flights and rehearsals are essential to success, so is creating a prototype in the production industry. To minimize error, a prototype is essential before committing to large-scale production. Explore how the process works, how prototype injection molding reduces production risks, and how to select the best precision molding company for your needs.
Prototype injection molding is the process of creating a trial run for a part to get the dimensions just right before moving onto high-quantity production. The process is accomplished through this process:
Creating a prototype for parts ensures risk reduction before moving on to high-quantity part production. Injection molding creates a precise product model to ensure the dimensions are on par with the part needed. But how does prototype injection molding reduce risk? Here are the main ways it helps eliminate error in prototype manufacturing.
The design phase is just as important as the production phase during part creation. If errors are made during this part of the process, it only continues to effect the final product. Creating a prototype ensures the design dimensions translate properly to a tangible product and work for the goals of the part.
Large-scale production is risky without a prototype. If you have to create a lot of challenging parts that need to be made in large quantities, a prototype is the best way to reduce scaling risks. By using a prototype, you can get a better idea of how the design works in real-time before committing to finishing production at a larger scale.
Another huge advantage to using prototypes is seeing a huge cost reduction along the way. Without prototypes, costly mistakes can easily be made that lead to higher costs fixing them. If you have large-scale production for a part, it’s essential to put your calculations and design to the test before continuing.
Prototypes help by ensuring the final product is devoid of defects and any potential weak points are fixed. Creating an initial prototype provides a benchmark for quality control during the large-scale production.
Adding an extra step by prototyping may seem time consuming, but it’s well worth the effort from a customer satisfaction standpoint. The more precautions you take to ensure a solid finished product, the better your customers will love the results. Using a prototype ensures that each step along the way achieves the proper goals. On top of that, they can offer a review of the part earlier in the process.
Prototype injection molding reduces production risks and helps benefit you through:
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Prototyping injection molding offers a cost-effective way to produce high-quality products at incredible speeds and reduce error and long-term costs. Great for a variety of industries, from medical injection molding to aerospace and everything in between, prototype injection molding allows for complex products to be created with precision tolerances and challenging outputs in mind.
After seeing how well prototype injection molding reduces risk, you might be wondering how to select a molding company to partner with. Here at Dynamic Group, we understand the importance of choosing the right precision molding partner and expect companies we work with to carefully assess their options. Contact us today to discuss your next tooling or molding project.
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Dynamic Group is a trusted provider of the most critical components to the world's leading medical device manufacturers. As leaders in innovative design solutions for complex Plastic and MIM molds, our extensive molding and tooling capabilities allow us to operate as a reliable, high-performing extension of your organization. Focusing on creating world-class value for our partners, we cultivate relationships to ensure successful product launches within budget.
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